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Basic Info.
Product Description
Free Forging and Open Die Forging factory for 30 years. ZPMC, NGC and Shanghai Electric long term stable supplier.
Custom Forged Steel & Stainless Steel Shaft Manufacturing Services by a Leading Forging Shaft Manufacturer
forged stainless steel or steel shafts
Forged shafts are a critical manufacturing piece in numerous industrial applications. The forged steel process utilizes hammering and press squeezing manufacturing techniques, allowing localized compressive forces to shape the forged metal workpiece to exact project specifications. Whether it's forged stainless steel or steel shafts, crankshafts, or step shafts, our custom shaft manufacturing services provide proven results.
Tiangong Forge is your custom forged steel and stainless steel shaft manufacturing expert. Our state-of-the-art processes are ideal for all types of shaft manufacturing for any industry and application. With over three decades of experience, we have the knowledge and expertise to create custom forged steel shafts based on your project's exact specification
Tiangong Forging supplies a variety of semi-finished forged steel products, with the main materials being nickel-molybdenum steel, alloy steel, die steel, stainless steel and carbon steel. In addition to general steel grades such as 35#, 45#, 42CrMo, 42CrMo4, 18CrNiMo7-6, 20CrNi2Mo, 30CrNiMo8 and etc., we can also prepare the required steel according to other national specifications or specified alloy compositions requested by customers.
The maximum production shaft forging length/weight is 12m/15T; the maximum gear and wheel forging diameter/weight is 1.9m/9T.
We are particularly specialized in the forging of special-shaped forging parts.
Our main products:
A.Forged Gear Blank
B.Wheel and Pulley
C.Forged Shaft
D.Hollow Shaft
E.Crankshaft
F.Multi-stepped Shaft
G.Various forged blank and block
I. Special-shaped Forging Parts
Applications for our forged shaft blanks
Flanged shafts, crankshafts and forged step shafts are used in a wide variety of industries including oil and gas exploration, machinery, gear manufacturing, aircraft and aerospace, energy and power generation, defense, automotive, heavy industrial, manufacturing, general metalworking, petroleum and chemical, mining, engine and turbine, ship building, construction, fabricated metal, pulp and paper, and food processing.
Forging is to exert external pressure on the metal blank to make the metal blank produce plastic deformation and change the mechanical properties of the metal blank. Through forging, metal porosity and holes can be eliminated. So as to improve the mechanical properties of metal. With excellent quality and reasonable price, our forgings have been widely used.
Our open die forging process capabilities include:
| ITEM | MAX OD | MAX HEIGHT |
| Gear | 120" | 20" |
| ITEM | MAX OD | MAX THICKNESS |
| RECTANGLE / BLOCKS | 20" | 8,000 |
| ITEM | MAX DIAMETER | MAX LENGTH |
| SHAFTS | 36" | 78" |
| ITEM | MAX OD | MAX LENGTH |
| CYLINDERS | 50" | 40" |
Forged shaft blanks
Flanged shafts, flange shafts and forged step shafts are used in a wide variety of industries including oil and gas exploration, machinery, gear manufacturing, aircraft and aerospace, energy and power generation, defense, automotive, heavy industrial, manufacturing, general metalworking, petroleum and chemical, mining, engine and turbine, ship building, construction, fabricated metal, pulp and paper, and food processing.
Manufacturing Standards: Strictly produce forgings in accordance with established relevant requirements
Technical parameters: According to relevant standards or drawings and requirements provided by the customer
Forged blanks refer to parts blanks made by hot forging process. The forging force can change the shape, size and mechanical properties of the steel blanks. After hot forging, the forged blanks can achieve fine grains and dense structure, and can withstand various heat treatment strengthening processes. Thus, forged blanks are suitable for manufacturing important mechanical parts that need to withstand large tensile stress and bending stress, and have impact loads or large pulsating stress. Usually, the forged steel blanks are made up of carbon steel or alloy steel. We would get the final mechanical parts by the heat treatment and machining the forged blanks.
Forged Shaft Advantages
Our forged steel shafts are created from sound-center billet, which is superior to bar stock in numerous ways, including:
- Increased Strength
- Greater Ductility
- Better Resistance to Fatigue
Eccentric Shaft & Rotor Shaft Manufacturing Capabilities
Forged steel and stainless steel eccentric shafts and rotor shafts from Great Lakes Forge are guaranteed sound-centered in all types of shapes and dimensions, including round, square, rectangle, polygonal, concentric, or eccentric configurations, and custom shapes.
f you are in the market for advanced quality forged materials and forged services, look no further than Tiangong Forge for your custom forging needs. Our custom forged shapes, blocks, flats, rounds, hubs, and more are made to our customer's exact specifications, which allows them to save time and money on unnecessary materials. Our custom forged parts are manufactured from only the finest materials and include the following options:
- Forged Blocks, Rectangles & Flats
- Forged Flats
- Forged Rounds, Discs & Sleeves
- Forged Hubs, Spindles & Stepshafts
- Custom Forged Crankshafts
- Forged Steel Shafts
- Forged Stainless Steel Blocks
- Forged Stainless Steel Fluid Ends
We are proud of our independent quality assurance laboratory, which ensures that all of our products meet our customers' requirements.
A. More than 25 years of professional free forging and open-die forging manufacturing experience
B. The company covers an area of 71,000 square meters
C. The construction area of the production workshop is 12,000 square meters
D. Total number of employees: 158
E. 28 engineering and technical personnel
F. 59 skilled workers
G. Annual production capacity is 38,000 tons
H. Annual raw material steel throughput turnover reaches 56,000 tons
Reliable production
At Tiangong Forging, we invest in production equipment every year to maintain and further improve the quality of our products.
The only way to achieve the required quality is to start with a correctly specified material and process it on an efficient forging machine. To ensure the final standards required by our customers, a correct and precisely controlled heat treatment process is a key factor.
Various types of high-precision machining equipment are also an important part of providing products with high customer satisfaction.
- 12 tons Electro-hydraulic Hammer with Operating Machine
- 8 tons Electro-hydraulic Hammer with Operating Machine
- 5 tons Electro-hydraulic Hammer with Operating Machine
- 20 tons Loader
- 5 tons Loader
- Natural Gas Pre-forging Heating Furnace
- Heat Treatment Electric Furnace
- There are 5 heat treatment electric furnaces with loading capacities of 5 tons, 15 tons, 50 tons, 60 tons and 60 tons respectively.
- Various Machining Equipment
- The machining center has multiple high-precision machining equipment such as CNC vertical lathes, CNC horizontal lathes, horizontal milling machines, radial drilling machines, ordinary horizontal lathes, sawing machines, etc
International Standards: ASME, JIS, DIN, GB, BS, EN, AS, SABS, etc.
Standardization and Customization are both our advantages.
Application:
Our parts are widely used in Chemical Industry, Wind power generator, Large machinery parts Chemical industry,Agricultural machinery parts ship shaft fittings. Wind Power gearbox Transmission system.
Qingdao Port, Xiamen automatic Port, Shanghai Yang shan Port, Italy Vado port. Taiwan Tailway crane, Egypt hanging bridge, Sri Lanka railway crane, Thailand port bridge. South Korea railway crane, Hongkong island bridge, Singapore railway crane, Russia oil & mining machines and some miltary project. etc.
Customized solutions
Our modular process allows us to design solutions various industrial application requiring free-forged and open-die-forged parts. Our modularity means flexibility, wide choice, faster delivery and, above all, competitiveness.
All Tiangong Forging, products and production processes are designed to ensure exceptional, reliable and long-lasting unique mechanical properties, thereby reducing operating costs and extending service life.
With an extensive product range and extensive experience gained in most industrial applications, we can also provide engineering advice to our customers.
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